OEM/ODM Photochemical Etched Wear-Resistant High-Resolution Industrial Dials

Dials Overview

Xinhsen specializes in manufacturing precision-etched dials for instrumentation, control systems, and industrial equipment. Our chemical etching process produces burr-free dials with razor-sharp markings that outperform laser engraving or screen printing in longevity and clarity. Ideal for applications requiring precise readability under harsh conditions.

Key Advantages
✔ Sub-micron precision - Crisp markings down to 0.01mm line width
✔ Material versatility - Stainless steel, aluminum, brass, specialty alloys
✔ Wear resistance - Etched markings won't fade or rub off
✔ Custom designs - No tooling costs for prototype iterations
✔ Multi-layer assemblies - Integrated backlighting windows

Dials Specifications

Design Features

• Scale Types: Linear, rotary, logarithmic, custom patterns
• Marking Options:

• Etched+filled (permanent contrast)

• Through-holes for backlighting

• Tactile indicators for blind operation
  • Special Features:

• Integrated mounting flanges

• Wear-resistant ceramic coatings

• QR code/Serial number marking

Performance Data
◈ >50,000 cycles abrasion resistance (per ISO 9352)
◈ 180° viewing angle without glare
◈ Withstands 500+ hours salt spray (ASTM B117)

Applications

▸ Industrial Controls: Valves, pressure regulators
▸ Aerospace: Cockpit instrumentation
▸ Medical: Diagnostic equipment dials
▸ Transportation: Dashboard controls
▸ Energy: Pipeline monitoring gauges

Quality Assurance

• 100% optical inspection (10x magnification)

• Material traceability (EN 10204 3.1)

• Contrast ratio testing per ISO 15008

• RoHS/REACH compliance

Production Capabilities
✓ Prototypes: 5 working days
✓ Volume production: 500,000+ units/month
✓ Panel sizes: Up to 600×1200mm

Why Xinhsen?
• True digital process - No degradation in marking quality
• Medical-grade cleanrooms for critical applications
• In-house tooling - Fast design changes

For over 13 years Xinhaisen has pioneered developments in photochemical etching, achieving standards admired by the industry and appreciated by a global customer base from a wide range of high-tech engineering markets.

Since found in 2012, in affiliating with our customers we have pioneered many new production techniques and methodologies in order to better serve their needs. It is these techniques that have advanced our capabilities further, enabling us to take what was once considered art and turn it into a science.

Now, we became China's leading photochemical etching specialist, with also the capacity of offering stamping and laser-cutting service. Our products include etching bipolar plates for fuel cell, speaker grills,  micro meshes&filters, tea&coffee infusers, shims&gaskets, Optical encoderdisk&strip, EMI/RFI shielding, Leadframes, connectors&contacts, printingstencils&foils and metal crafts.

Quality and service is our mission, Xinhaisen is committed to pursuing the highest standards of environmental performance. Responsibility for sustainability resides with all employees. The company has achieved ISO 14001 and IS0 9001 and IATF 16949 and is committed to maintaining that standard. With a fast response, high quality, best service and fair price, we have gained high reputation from our customers all over the world.